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22. FER - Construction Management#

Contributor(s)

Dr. Deng is a content contribuitor for this section as well as the subject matter expert. Fall 2025 Dr. Gugssa is the subject matter expert.

Readings#

  1. FER-Construction Management Dr. Deng (circa 2024).pdf

  2. FER-Construction Management Dr. Deng (circa 2024).pptx

Videos#

  1. FE Construction Engineering Review Session 2022 YouTube Video by Mark Mattson, PE - SUNY Polytechnical (Utica NY Campus)

  2. General Review Construction

  3. FE Exam Review: Surveying/Construction (2018.11.14)

  4. Critical Path of Project | FE CIVIL EXAM CONSTRUCTION

  5. Design-Bid-Build Process | FE CIVIL CONSTRUCTION

  6. FE Review - Construction Engineering - Project Controls

  7. Construction Review For The FE Civil Exam: Practice Problems & Solutions To Understand Concepts

  8. FE Review - Construction Engineering - Project Administration

Typical “Knowledge” Questions#

1. In a typical construction project schedule, the “critical path” is defined as:#


A. The sequence of activities with the highest total cost.
B. The activities with the greatest number of resources assigned.
C. The path of activities that determines the minimum project duration.
D. The activities most likely to cause safety incidents.


2. A cost-loaded schedule is primarily used for:#


A. Identifying the order in which subcontractors must be hired.
B. Determining time–cost tradeoffs during project acceleration.
C. Tracking planned vs. actual expenditures across the project timeline.
D. Ensuring that equipment is delivered to the site on time.


3. Which type of construction contract places the most financial risk on the contractor?#


A. Cost-plus-fixed-fee
B. Lump sum (fixed price)
C. Guaranteed maximum price
D. Unit price


4. In the context of construction safety management, the “EMR” (Experience Modification Rate) is used by insurers to:#


A. Determine whether a contractor is allowed to bid on public work.
B. Calculate a contractor’s workers’ compensation insurance premium.
C. Measure equipment depreciation rates for tax purposes.
D. Quantify the number of days a worker may miss due to injury.


5. A change order is typically issued when:#


A. The contractor wants to purchase new equipment for future projects.
B. The owner requests a modification to the work after contract award.
C. Weather delays require the project to be extended.
D. The contractor submits their final payment application.


Typical Quantitative Questions#

Problem 1 – CPM Network and Floats#

A small building project has the following activities:

Activity

Duration (days)

Immediate Predecessor(s)

A

4

B

3

A

C

5

A

D

2

B

E

6

C

F

3

D, E

Assume the project starts at day 0.

Tasks:

  1. Compute the earliest start (ES) and earliest finish (EF) for each activity.

  2. Compute the latest start (LS) and latest finish (LF) for each activity.

  3. Identify the project duration and the critical path.

Solution 1#

Forward pass (ES/EF)

A:

  • ES = 0

  • EF = ES + 4 = 4

B:

  • ES = EF(A) = 4

  • EF = 4 + 3 = 7

C:

  • ES = EF(A) = 4

  • EF = 4 + 5 = 9

D:

  • ES = EF(B) = 7

  • EF = 7 + 2 = 9

E:

  • ES = EF(C) = 9

  • EF = 9 + 6 = 15

F:

  • ES = max[EF(D), EF(E)] = max[9, 15] = 15

  • EF = 15 + 3 = 18

  • Project duration = 18 days

Backward pass (LF/LS)

Start from final activity F: project completion time = 18.

F:

  • LF = 18

  • LS = LF − 3 = 15

D: (successor = F)

  • LF = LS(F) = 15

  • LS = 15 − 2 = 13

E: (successor = F)

  • LF = LS(F) = 15

  • LS = 15 − 6 = 9

B: (successor = D)

  • LF = LS(D) = 13

  • LS = 13 − 3 = 10

C: (successor = E)

  • LF = LS(E) = 9

  • LS = 9 − 5 = 4

A: (successors = B, C)

  • LF = min[LS(B), LS(C)] = min[10, 4] = 4

  • LS = 4 − 4 = 0

Float & critical path

Total float = LS − ES (or LF − EF):

Act

ES

EF

LS

LF

Float

A

0

4

0

4

0

B

4

7

10

13

6

C

4

9

4

9

0

D

7

9

13

15

6

E

9

15

9

15

0

F

15

18

15

18

0

Activities with zero float: A – C – E – F

Critical path: A → C → E → F Project duration: 18 days


Problem 2 – Time–Cost Tradeoff (Crashing)#

Consider the critical path found in Problem 1: A–C–E–F. You are given the following normal and crash data for these critical activities:

Activity

Normal Duration (days)

Crash Duration (days)

Normal Cost ($)

Crash Cost ($)

A

4

3

8,000

9,500

C

5

3

10,000

14,000

E

6

4

12,000

15,000

F

3

2

6,000

7,800

Compute the crash cost per day for each activity.

Suppose the owner offers a bonus of $3,000 per calendar day the project is finished early (up to 3 days maximum). Which activities would you crash, and by how much, to maximize net benefit?

Solution 2#

  1. Crash cost per day

Crash cost per day = (Crash Cost − Normal Cost) / (Normal Duration − Crash Duration)

A:

  • ΔCost = 9,500 − 8,000 = 1,500

  • ΔTime = 4 − 3 = 1 day

  • Crash cost/day = 1,500 / 1 = $1,500/day

C:

  • ΔCost = 14,000 − 10,000 = 4,000

  • ΔTime = 5 − 3 = 2 days

  • Crash cost/day = 4,000 / 2 = $2,000/day

E:

  • ΔCost = 15,000 − 12,000 = 3,000

  • ΔTime = 6 − 4 = 2 days

  • Crash cost/day = 3,000 / 2 = $1,500/day

F:

  • ΔCost = 7,800 − 6,000 = 1,800

  • ΔTime = 3 − 2 = 1 day

  • Crash cost/day = 1,800 / 1 = $1,800/day

Summary:

Act

Crash Cost / Day ($/day)

A

1,500

C

2,000

E

1,500

F

1,800

  1. Decide what to crash (bonus = $3,000/day)

Each day saved yields $3,000. Compare with crash cost/day:

  • A: cost = 1,500 → net +1,500 per day

  • E: cost = 1,500 → net +1,500 per day

  • F: cost = 1,800 → net +1,200 per day

  • C: cost = 2,000 → net +1,000 per day

Because the project duration is 18 days, and all four are on the critical path, each day we reduce along A–C–E–F reduces project duration by 1 day (until some new critical path emerges, which we’ll ignore for this small example as long as we don’t over-crash).

We can crash up to 3 days total. The most economical order is least crash cost/day first:

Crash A by 1 day:

  • Cost = 1,500

  • Bonus = 3,000

  • Net benefit = +1,500

Crash E by 2 days:

  • Cost = 2 × 1,500 = 3,000

  • Bonus = 2 × 3,000 = 6,000

  • Net benefit = +3,000

Total crash = 3 days, which is the limit.

Total:

  • Extra cost = 1,500 + 3,000 = 4,500

  • Bonus = 3 × 3,000 = 9,000

  • Net benefit = 9,000 − 4,500 = $4,500

Crash 1 day on A and 2 days on E for maximum net benefit under the given assumptions.


Problem 3 – Equipment Production Rate and Cost#

A bulldozer is used to spread and compact fill material. Its effective operating time is 45 minutes per hour (the rest is delays, turning, etc.). Each cycle, it moves 5 cubic yards of material, and a full cycle takes 3 minutes.

The ownership and operating cost of the bulldozer is $180 per machine hour.

Tasks:

  1. Compute the effective production rate in cubic yards per hour.

  2. Compute the cost per cubic yard of placing the fill with this bulldozer.

Solution 3#

  1. Production rate

  • Effective working time = 45 minutes/hour

  • Cycle time = 3 minutes/cycle

  • Cycles per effective hour = 45 / 3 = 15 cycles/hour

  • Each cycle moves 5 CY: Production = 15 cycles/hour × 5 CY/cycle = 75 CY/hour

  1. Cost per cubic yard

  • Cost per hour = $180

  • Production = 75 CY/hour

  • Cost per CY = 180 / 75 = $2.40 per CY

Production rate = 75 CY/hr, cost ≈ $2.40/CY.


Problem 4 – Labor Productivity and Duration#

A concrete crew can place and finish 250 square feet of slab per hour under normal conditions. A project requires placing 12,000 square feet of slab. The crew works 8-hour days, and productivity is expected to drop to 80% of normal after 6 hours each day due to fatigue and coordination losses.

Assume:

First 6 hours each day are at 100% productivity.

Last 2 hours are at 80% of the nominal rate.

Tasks:

  1. Compute the average daily production (in square feet per day).

  2. Estimate the number of days required to place 12,000 square feet.

Solution 4#

  1. Daily production

  • Nominal productivity: 250 ft²/hour.

  • First 6 hours: Production = 6 hr × 250 ft²/hr = 1,500 ft²

  • Last 2 hours at 80%: Effective rate = 0.8 × 250 = 200 ft²/hr; Production = 2 hr × 200 = 400 ft² Total daily production = 1,500 + 400 = 1,900 ft²/day

  1. Number of days Total work = 12,000 ft² Days = 12,000 / 1,900 ≈ 6.3158 days

So: Need 7 working days (rounding up to whole days). Approximate duration: 7 days.


Section End#

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